Module test system
HYNN pack testing system integrates pack EOL equipment with energy saving equipment, of high compatibility, reliability and stability.The data acquisition system collects data for voltage and temperature of single battery module, as well as the total current and total voltage. The collected data is stored at a special database and the system proceeds data statistics, analysis and report generation.To provide effective test data and accurate performance parameters for battery module product offline detection, and simultaneously to determine whether the module is qualified for production. To provide test basis for the effective management of battery modules assembled into PACK.Test data can be uploaded to the factory MES system.
详情信息

Test items


S/N

Test Items

Test Contents

1

Test of monomer

voltage and

internal resistance

To test the monomer voltage of each parallel cell v1,v2..., and internal resistance r1,r2...

The maximum number of test strings is 36.

Voltage range is 0~20V.

Refer to table 3.2 for internal resistance range.

Instrumentation: Agilent, HIOKI internal resistance instument.

2

Differential pressure

comparison

Monomer voltage difference detal v.

3

Internal resisitance

difference comparison

Detal r.

4

Test of total voltage

and internal resisitance

Total voltage V and total internal resistance R of the test module.

Instrumentation: Agilent, HIOKI internal resistance instument.

5

Insulation withstand

viltage test

Insulation resisitance test:

To test the insulation value between total positive electrode and housing, between total negative electrode and housing (HIOKI safety specification table).

Pressure test:

Pressure machine is in the normal connection with the positive electrode of the system and in ground connection with the housing.

Pressure machine is in the normal connection with the negative electrode of the system and in ground connection with the housing.

Pressure machine is in the normal connection with housing and in ground connection

with the positive electrode of the system.

Pressure machine is in the normal connection with housing and in ground connection

with the negative electrode of the system (HIOKI safety specification table).

6

DCIR test

Charge and discharge DC internal resistance measurement R=ΔU/ΔI.



Equipment parameters


S/N

Item

Parameters

1

Input AC current

220VAC, frequency 50Hz±5Hz

2

Input power

2,200W

3

Insulation test

Rated voltage

DC 50~1,000 V (arbitrarily set in 1V step)

Rated measuring current

1mA, short circuit current: 200mA or less

Measuring range

0.10~50,000 MΩ,range of 4

Measuring accuracy

Typical accuracy: ± 4%rdg (at 0.5~1,000MΩ)

Judgement mode

Windows, cumparator mode (value setting)

4

Dielectric

withstand

voltage test

Output voltage AC/DC

AC 0.05~5.00KV 500VA (up to 30minutes), DC 0.05~6.00KV 50VA (continuous)

Voltage setting method

Number setting, resolution setting: 0.01KV

AC waveform/frequency

Sine wave (deformation below 5% without load), conversing from 50Hz to 60Hz

Current measurement range

DC 0.01~10.0mA, recitified average value, RMS display (number), AC0.01~30.0mA

Measurement range

10mA, resolution: 0.01mA/10mA, resolution:0.01mA

Judgement mode

Windows, cumparator mode (value setting)